Electrical Eccentricities

Completed in the last week or so:

  • Ceiling fan box in the open area
  • Electrical box for the track lights in the open area.
  • Wall heater in the downstairs bathroom
  • Ceiling fan box in the first bedroom (only the master left!)
  • Scaffolding taken down (no longer needed! (until we install the ceiling fan…))
  • Can lights installed in hall downstairs.
  • Can lights wired in hall downstairs.
  • Switches and light bulbs installed for can lights in hall downstairs.
  • Now can turn on/off lights from the doorway
  • Cut lumber and installed block for ceiling fan in dormer of 3rd bedroom – drywall screws and subfloor glue.
  • Started to cut lumber for block for ceiling fan in dormer of 2nd bedroom.
  • Cut wood and installed supporting member for one of two light fixtures in kid’s bathroom.
  • Started installing box for light for above.
  • Cut holes in exterior walls and ran wiring for outside plugs (3 of them). Caulked holes to keep insects and weather out.
  • Moved receptacle for freezer to be 38″ off floor so that it is visible when the freezer is closed.

We bought a chest freezer a few years ago and it’s been wonderful. When we were designing our house, we created a special space just for the freezer in the utility room. Last weekend, we lost power for a few hours. Up here, it’s entirely possible to lose power for hours to days during the winter storms. During the brief weekend outage, we realized that it’ll be a lot easier to run the freezer off our generator if the plug is accessible. Now, we will be able to unplug the freezer and plug it into an extension cord going out to the generator without having to unload the freezer and move it away from the wall.

Electric Tile Pick and Wash

I layed out all of our slate tiles this morning and sorted them by good for the floor (relatively even and standard thickness) and better for the wall (not). Then I pulled out the romex that was going through the conduit for the island future and replaced it with metal-clad as I don’t think it’s code to run bare romex through conduit like that.

After lunch (and after finishing emptying our storage unit) Amber and I selected the lucky tiles to make up the floor under our woodstove. We arranged them all on the space we’d prepared and I cut one (3 full rows and one half-ish row) to see how that would go. All I have to say is that a diamond blade on a 4 1/2 angle grinder seems like it’ll cut pretty much anything.

After dinner, I finished cutting the remaining tiles, read up on the procedure for setting them, and then washed and dried them and labeled them for future placement.

Memorial Day Weekend

We took the opportunity of the long weekend and my Dad being in town to try to focus on the house. I got back into rough carpentry mode for a bit before putting my electrician and plumbing hats back on. I also got to try on a circus high wire hat – that’s one I don’t want to use again but I fear that I have no choice.

Since we’re putting a wood stove near our stairs, we need to build a wall behind it to protect the stairs from the heat and anyone from putting an arm through the stairs onto the stove. Instead of trying to mix a small protective wall with a banister and balusters we decided to just make a bigger wall and hang the banister off of it. We thought it would look better that way – less haphazard. I bought wood and cut it all on Friday. On Saturday, I assembled it and my Dad helped me put it in place and get it plumb. Sunday found me adding the fire blocks and yesterday, I pulled out the topmost fireblock to beef up the tallest stud into more of a corner so that there’s a place to mount the banister. It looks good, but I’m fairly out of practice at carpentry because it should have gone a lot faster than it did. I still need to get some OSB to take the wobble out of the lower end.

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At one point, while take a break from carpentry, I went up and began manipulating the hot and cold water lines for the toilet and bath in the kids bathroom, attempting to force them through the holes in the stud and floor that I’d drilled for them previously. During the course of my wrestling, the cold water line came loose from the T that I (thought) I had crimped it to before I laboriously moved the tub into place. After examining the crimping ring (it’s PEX) I discovered that I had not in fact crimped it. I took apart the waste line plumbing (that I had just dry-fit, not glued) and proceeded to laboriously move the tub out of the way enough to get at the plumbing bits behind it so that I could check the other fittings to make sure they were crimped and fixed the one I disturbed. Now, I say “laboriously” because this is a cast iron tub which weights somewhere between 450 and 600 pounds depending on which literature or sales person you believe. The only way for me to move it by myself is to use the 1/2 of gap or so on either side (since it’s installed in an alcove) and slowly inch it out. First one side. Then the other side.

I did get the tub out and got my 3/4″ cold line fixed and discovered that I hadn’t crimped the 1/2″ cold line to the toilet so I fixed that too. I then proceeded to fold the 1/2″ hot water line to the shower back on itself and put a kink in it. This necessitated pulling the whole bit out and replacing it with an un-kinked bit.

This pretty much soured me on plumbing for the weekend so it was fortunate that I had a lot of electrical work to do.

I pulled wire for lights in the master and began drilling and pulling wire for smoke detectors in the bedrooms. I also finished getting the scaffolding together to perform my death-defying high wire work.

We have vaulted ceilings. We are quite enamored with our vaulted ceilings. They make the house look large and spacious inside. They make the wiring a bit of a challenge, but we’ve managed so far. Our vaulted ceilings are about 23′ off of the concrete slab at their highest point. We want a ceiling fan above the open area to help move the air around and help keep our climate nice in the house.

Originally, I’d been planning on using furring strips to great a gap for the wire and just hang drywall from them. I realized however that we’d have to do furring strips across a very wide space of ceiling, some of it 23′ up in the air and perhaps the ideas should be rethought. My second idea was to use the chases in the SIP panels where possible and furring strips only where I had to. This has worked out much better.

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This shot is standing on the concrete slab, looking up past the scaffolding at the roof. The three white circles are where we’ve drilled the ceiling panel are about 3 1/2″ in diameter to give you a sense of scale. Now, the thing with pushing a fish tape through a styrofoam panel is that sometimes it gets hung up – especially when you’ve got a 12′ run in a 7-in-12 roof. Every time it gets hung up, you have to decide if it’s something you can fix by just wiggling around a little or if you have to figure out where it’s hung up and drill a new hole to “unhang” it. Between our top and bottom holes, we had to drill 3 other holes to get the fish tape unhung.

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This was shot from the second story walkway and you can see all 5 holes in a neat line. There is about 2′ of 12-3 romex in a yellow sheath hanging from the topmost hole and a line leading from the bottom hole off to the right.

Now, you may be wondering how exactly I was able to work on this? Well, fortunately I was able to borrow some scaffolding from the guys who are building my parent’s house.

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This is shot from the 2nd story and you can see how the upper platform is above the railing for the 2nd story walkway. I spent a good number of hours up there yesterday, wrestling with the drill, the cord, a small ladder to gain a couple extra feet at the tallest point, and my dislike of high places. Fortunately, I’m still here, the wire is all pulled and I won’t have to get back up there until I learn how to install a ceiling fan box in the panel in such a way to support the fan adequately – probably later this week.

Now, there are two rooms that really will only work to wire with furring strips – the two bedrooms with dormers. My dad and I spent additional time yesterday working on that.

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These are 1x4s that my cousin and I ripped in half weeks ago. We spread subfloor glue on one side, and nailed the up. The nails should hold them while the subfloor glue dries and I’ll go back and put a few screws in later just to make triply sure that they hold. I’ll run the wire down center channel where the peak is and the ceiling fan will mount to a block of wood I’m going to anchor into the peak there.

Finally, here’s a shot clearly showing the ramifications of not having an attic space for wiring.

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The orange cables are network and comm lines. The white is 14-gauge romex and the yellow is 12-gauge. These walls are not load-bearing – they’re just to delineate the rooms and provide a place to hang drywall.

Electrical week

My brother is flying home to Alaska today after a very busy and productive week of electrical work.

The panel is fully wired and we have homeruns going out to at least the first box for each circuit. Not all circuits are fully wired but I feel confident to be able to take over circuit wiring and finish it off.

There are 4 lights in the house now, 2 downstairs and 2 up. I wired 3 of them (one of which was on a 3-way switch) and it’s very nice to have lights that don’t take up precious plugs in the extension cords.

We have run many hundreds of feet of wire and drilled many holes in studs. One of the downsides of having cathedral ceilings is that you have to run a lot more wire in the walls because you don’t have an attic space to go up and down into. Also, since we have some exposed subfloor below, we have to be careful in our measurements on where to drill from the top down to bring wires up from below.

I’ve wired up a second plug in the house so that we have power upstairs as well as down without having to run an extension cord. Later today I plan to run circuits out to the rooms where we haven’t finished wiring yet so that we at least have loops at all the plugs and lights even if they’re not made up.

I’ll write up a future post about the actual wiring itself – stud walls vs SIP walls and what we’ve done to make the wiring job easier.

Power *in* the house!

My brother Chris is in town this week and we’ve been working on electrical for the house (Chris is a commercial electrician). Yesterday we got the sub-panel in the house hooked up to the main panel at the meter and we wired a plug so now we have power inside the house.

It’ll be really nice not to have to run an extension cord outside to the temporary job site power that I setup back in November.